40.260 – Zipbolt Railbolt Drill Guide – Kit

The Zipbolt 40.260 Railbolt Drill Guide is a precision tool designed for drilling accurate and consistent holes for Zipbolt connectors. Compatible with the UT Railbolt 13.600, Angled Railbolt 11.550, and all Slipfix models (13.801, 13.950, 13.900), this guide simplifies drilling into the end grain of handrails and fittings. It ensures correct positioning and setback, improving installation speed and precision. Ideal for both professional shops and on-site work, this guide delivers reliable results every time.

Key Features

• Compatible with Zipbolt 13.600, 11.550, 13.801, 13.950, and 13.900 models

• Provides accurate drilling for end grain applications

• Adjustable setback distance for model-specific accuracy

• Improves drilling precision and reduces installation errors

• Designed for professional use in stair and rail assembly

• Staircase handrails and newel post connections

• Furniture and joinery fittings using Zipbolt connectors

• Railing systems and architectural millwork installations

• Product name: Zipbolt 40.260 Railbolt Drill Guide – Kit

• Material: Hardened plastic and steel guide bushings

• Compatibility: Zipbolt UT Railbolt 13.600, Angled Railbolt 11.550, and Slipfix 13.801, 13.950, 13.900

• Drilling hole size: 25 mm (1 in) for housing, 1/4 in and 3/8 in pilot holes

• Mounting method: Hand-held alignment with positioning pins

• Use type: Workshop or on-site installation

• Advantages: Ensures perfect alignment, minimizes rework, and improves accuracy

• Recommended tools: Power drill with spade bits (1/4 in, 3/8 in, and 1 in), clamps, and center punch

Steps

1. Select the Connector

   • Determine which Zipbolt model will be used: UT Railbolt (13.600), Angled Railbolt (11.550), or Slipfix models (13.801, 13.950, 13.900).

2. Align the Drill Guide

   • Position the 40.260 Drill Guide firmly against the end grain of the handrail or fitting.

   • Mark the centerline and ensure the flap is aligned correctly to match the desired angle or easement.

3. Drill the Holes

   • Use the guide to drill the following holes:

     • 1/4 in pilot hole

     • 3/8 in through hole

     • 25 mm (1 in) counterbore for the Zipbolt housing

   • The guide’s positioning pins will hold it securely in place during drilling.

4. Adjust for Easements

   • For curved or angled applications, bend the flap to fit the rail’s shape.

   • Align the jig using the viewing windows to ensure accuracy before drilling.

5. Install the Connector

   • Once all holes are complete, install the selected Zipbolt connector according to its model-specific instructions.

Tips

• The guide can be used for straight or curved rails by bending the alignment flap to match the profile.

• Always mark the centerline before drilling for precise alignment.

• For professional accuracy, clamp the jig during drilling.